Baosteel Pushes Process Target Improvement Labor Competition
OREANDA-NEWS. September 10, 2012. In the first half of the year, the process target improvement labor competition was pushed effectively by Baosteel each unit like iron making, steel making, hot rolling, cold rolling, etc. Among 197 target improvement items, 83 reached the target, and 115 were superior to the last year with 71 renovations the best performance in history. Compared with last year, each process target cost dropped 1.8%, reported the press-centre of Baosteel.
In the beginning of the year, the process target improvement labor competition was deeply pushed by Baosteel each unit like iron making, steel making, hot rolling, cold rolling, etc. in technique, quality, operation, management, and equipment as main index with four aspects: horizontal target, longitudinal improvement, over process cooperation and management. Each relevant unit detailed the item implement plan to ensure the process target improvement labor competition gain the actual effect.
Iron making unit summarized the cost target working experience and analyzed the production process short plate to push the target competition developing effectively by management and technique supporting item in the main competition item in blast furnace longevity maintain, fuel consumption reduction, complementary energy recycling improvement. Good effects were also made in reduction sintering equipment failure rate stock yard settlement recycle and reuse in iron making plant, the improvement of 4BF gas utilization, reduction in 4BF tuyere damage, etc in Meishan steel with a accumulation benefit of 85.81 million Yuan.
Focusing on production, quality, energy consumption and other cost control, steel making process continued to excavate the target improvement point. Steel making plant mainly pushed the reduction of ingot steel consumption target item to push the standard cost evaluation system in improving the staff cost control of precision degree during production. Meishan steel resolved the steel making reduction cost with the improvement in steel making quality to develop labor competition. In the first half of the year, steel making process index reached 57.81%, and cost improvement target item benefited 58.82 million Yuan.
Hot rolling process focused the target on cost structure element, insisting “decentralized management in professional cooperation” with different degree of improvement in each line production and an accumulation benefit of 81.75million Yuan. Among 23 items of the target improvement, 7 were superior to the best in history. 1580 production line index rate reached 100%,1780 production line fuel consumption and roller consumption, 1880 production line, etc continued to lower than the average of lat year in six months. 2050?1580?1880 etc availability all broke through 98.5%.
Hot rolling process compared and analyzed generally on product profitability, processing cost, main consumption and economy technique index, targeting the best in history as aim to put forward 3% to 5% competition goal. Cold rolling plant, cold rolling plant in Meishan steel, Baori automobile board, etc communicated on target improvement item to implement matrix pushing mode. In the first half of the year, cold rolling plant overcame excessive kinds of specification order, the increase of high difficulty products and tried to satisfy customers’ needs. Target competition accumulated to benefit1,490 million.
In the latter half of the year, each constant in Baosteel will continue to enhance target competition to excavate the potential in each production line and enhance process cooperation with manufacture improvement, ensuring the realization of annual competition aim.
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