OREANDA-NEWS. Aleris Corporation today reported results for the three months ended March 31, 2016.

First Quarter Summary

  • Adjusted EBITDA of $45 million, down from $55 million in the first quarter of 2015
  • Global automotive volumes up 23 percent; global aerospace volumes up 20 percent from prior year
  • Regional plate and sheet volumes in Europe up 9 percent from prior year
  • Positive Adjusted EBITDA generated by Asia Pacific
  • Unfavorable impact of $19 million from challenging metal spreads and a weakening U.S. dollar
  • Pro forma liquidity of $469 million as of March 31, 2016, after giving effect to the April 2016 issuance of $550 million of 9?% Senior Secured Notes due 2021 and the repayment of the Senior Notes due 2018

Second Quarter Outlook

  • Year-over-year performance expected to improve despite negative scrap spread and foreign currency impacts
  • Global automotive and aerospace volumes expected to exceed prior year
  • Improved North America building and construction and distribution volumes
  • Order patterns for regionally-based Europe plate and sheet products expected to outpace prior year
  • Aleris Operating System expected to drive favorable productivity as operating performance improves

"Strong demand in the global automotive and aerospace industries and positive trends in our regional businesses, especially in North America building and construction, helped to offset the impact of headwinds from metal spreads and currencies, as well as some operational issues early in the quarter that impacted our ability to maximize results," Aleris President & CEO Sean Stack said. "We are now gaining traction on a number of operational excellence initiatives that will enable us to capture the full benefit of this strong demand going forward.

"In addition, we are pleased with the steady progress we have made on our strategic growth projects including the Lewisport, Kentucky autobody sheet project and the ramp-up of our Zhenjiang, China aerospace plate facility. We believe these will significantly strengthen our position over the long-term to serve these growing industries."

First Quarter 2016 Results

Adjusted EBITDA totaled $45 million for the first quarter of 2016 compared to $55 million for the first quarter of 2015. First quarter results were impacted by the following:

  • unfavorable year-over-year scrap spreads in North America caused by continued low aluminum prices and reduced scrap availability, as well as the increased use of purchased slab in Europe, decreased Adjusted EBITDA by approximately $12 million;
  • changing currency exchange rates decreased Adjusted EBITDA by approximately $9 million. The U.S. dollar weakened 4 percent in the first quarter of 2016 while it strengthened 11 percent  in the first quarter of 2015. This resulted in $3 million of losses on the remeasurement of U.S. dollar working capital in Europe during the first quarter of 2016 and $5 million of gains in the prior year;
  • an increase in volumes, including 23 percent higher global automotive volumes and 20 percent higher global aerospace volumes, increased Adjusted EBITDA approximately $6 million; and
  • improved rolling margins in Europe and North America increased Adjusted EBITDA approximately $5 million.

Losses from continuing operations totaled $6 million for the first quarter of 2016 compared to $26 million for the first quarter of 2015. The change was primarily related to the following:

  • a $29 million favorable change in unrealized gains on derivative financial instruments as a result of aluminum price movements and derivative settlements;
  • a $10 million decrease in depreciation and amortization expense resulting primarily from the closure and sale of certain North America segment facilities in 2015;
  • a $9 million reduction in interest expense due to lower debt levels and increased capitalized interest;
  • a $2 million reduction in business development costs as a result of the finalization of the sale of the recycling and specification alloys and extrusions businesses in the first quarter of 2015;
  • a $2 million decrease in restructuring charges; and
  • a $1 million decrease in stock based compensation resulting from the departure of certain senior executives in 2015.

Partially offsetting these favorable items was the decrease in Adjusted EBITDA discussed above as well as:

  • an $11 million unfavorable change in the provision for income taxes;
  • a $10 million unfavorable variation in currency exchange losses/gains on debt;
  • a $3 million increase in start-up costs resulting from our North America autobody sheet project; and
  • a $2 million unfavorable variation in metal price lag ($4 million favorable in the first quarter of 2016 compared to $6 million favorable in the first quarter of 2015). Metal price lag represents the difference between the price of primary aluminum included in our revenues and the price of aluminum impacting our cost of sales net of hedge gains and losses.

In the first quarter of 2016, capital expenditures were $122 million, the majority of which was spent on our North America autobody sheet project at our Lewisport, Kentucky facility and related spending to upgrade critical equipment and capabilities at the facility. That project continues to progress on schedule with shipments anticipated to commence in 2017.

As of March 31, 2016, Aleris had liquidity of $379 million, which consisted of approximately $317 million of availability under our 2015 ABL Facility plus $62 million of cash on hand. In April 2016, Aleris issued $550 million of 9?% Senior Secured Notes due 2021. Net cash received totaled $90 million after the repayment of the Senior Notes due 2018 plus the payment of accrued and unpaid interest, prepayment premiums, fees and expenses.

North America

North America segment income decreased to $24 million in the first quarter of 2016 from $32 million in the first quarter of 2015. Segment Adjusted EBITDA decreased to $21 million in the first quarter of 2016 from $29 million in the first quarter of 2015. Performance drivers included:

  • unfavorable scrap spreads resulting from low aluminum prices and the related tightening of supply decreased segment Adjusted EBITDA approximately $10 million;
  • improved rolling margins increased segment Adjusted EBITDA approximately $1 million; and
  • favorable cost absorption more than offset a weaker mix of products sold, resulting in an increase to segment Adjusted EBITDA of approximately $1 million. Total shipment volumes were consistent with the prior year as improved building and construction and distribution volumes were offset by lower truck trailer volumes.

Europe

Europe segment income decreased to $33 million in the first quarter of 2016 compared to $41 million in the first quarter of 2015. Segment Adjusted EBITDA decreased to $33 million in the first quarter of 2016 from $39 million in the first quarter of 2015. Performance drivers included:

  • increases in volumes, including 15 percent, 9 percent and 9 percent increases in automotive, aerospace and regional plate and sheet volumes, respectively, increased segment Adjusted EBITDA approximately $5 million. This increase was partially offset by unfavorable cost absorption, resulting in a net increase of approximately $1 million. In the first quarter of 2015, increasing quantities of finished goods resulted in additional production costs being capitalized. This did not recur in the first quarter of 2016;
  • changing currency exchange rates decreased segment Adjusted EBITDA approximately $7 million primarily as a result of the unfavorable impact that the weakening U.S. dollar had on the U.S. dollar working capital balances in the current year compared to the favorable impact of the strengthening U.S. dollar in the prior year;
  • an increased use of purchased slab decreased segment Adjusted EBITDA approximately $2 million; and
  • improved rolling margins resulting from strong demand increased segment Adjusted EBITDA approximately $4 million.

The decrease in segment income was further impacted by a $2 million unfavorable variance in metal price lag, in addition to the factors that drove the increase in segment Adjusted EBITDA.

Asia Pacific

Our Asia Pacific segment reported segment income and segment Adjusted EBITDA of $1 million in the first quarter of 2016 as compared to segment loss and segment Adjusted EBITDA of $2 million in the first quarter of 2015. The increase was primarily due to an improved mix of product sold, including a substantial increase in aerospace volumes, that offset the impact of a temporary shut-down to expand the horizontal heat treat furnace.

Second Quarter Outlook

We estimate second quarter 2016 segment income and Adjusted EBITDA will be higher than both the first quarter of 2016 and the second quarter of 2015. Factors influencing anticipated second quarter 2016 performance include:

  • Global automotive and aerospace volumes expected to exceed prior year;
  • Improved North America building and construction and distribution volumes expected to more than offset lower truck trailer volumes;
  • Order patterns for regionally-based Europe plate and sheet products will continue to outpace prior year;
  • Unfavorable metal spreads, tight scrap supply and a weaker U.S. dollar will continue to impact results, although the year-over-year impact is expected to be less significant than in the first quarter; and
  • Aleris Operating System expected to drive favorable productivity and improved operating performance to capitalize on strong demand.

Capital expenditures during the second quarter of 2016 are expected to be higher than the second quarter of 2015. We expect capital spending of approximately $350 million to $375 million in 2016, including the amounts spent in the first quarter of the year.

About Aleris

Aleris is a privately held, global leader in aluminum rolled products production. Headquartered in Cleveland, Ohio, Aleris operates 13 production facilities in North America, Europe and Asia.

Aleris Corporation
Consolidated Statements of Operations
(unaudited)
(in millions)

         
   

For the three months ended

   

March 31, 2016

 

March 31, 2015

Revenues

 

$                          662.5

 

$                          746.2

Cost of sales

 

589.0

 

689.4

Gross profit

 

73.5

 

56.8

Selling, general and administrative expenses

 

50.3

 

61.3

Restructuring charges

 

0.8

 

2.9

(Gains) losses on derivative financial instruments

 

(1.0)

 

9.1

Other operating expense, net

 

0.4

 

1.0

Operating income (loss)

 

23.0

 

(17.5)

Interest expense, net

 

18.1

 

26.6

Other expense (income), net

 

2.5

 

(16.2)

Income (loss) from continuing operations before income taxes

 

2.4

 

(27.9)

Provision for (benefit from) income taxes

 

8.7

 

(2.3)

Loss from continuing operations

 

(6.3)

 

(25.6)

Income from discontinued operations, net of tax

 

 

131.1

Net (loss) income

 

(6.3)

 

105.5

Net income from discontinued operations attributable to noncontrolling interest

 

 

0.1

Net (loss) income attributable to Aleris Corporation

 

$                             (6.3)

 

$                          105.4

Aleris Corporation
Operating and Segment Information
(unaudited)
(in millions)

       
       
 

For the three months ended

 

March 31, 2016

 

March 31, 2015

       

Segment income (loss):

     

     North America

$                             24.2

 

$                             32.0

     Europe

32.9

 

41.4

     Asia Pacific

0.9

 

(1.9)

Total segment income

58.0

 

71.5

       

     Depreciation and amortization

(26.3)

 

(36.6)

     Other corporate general and administrative expenses

(13.1)

 

(17.9)

     Restructuring charges

(0.8)

 

(2.9)

     Interest expense, net

(18.1)

 

(26.6)

     Unallocated gains (losses) on derivative financial instruments

9.2

 

(19.6)

     Unallocated currency exchange (losses) gains

(0.1)

 

10.4

     Start-up costs

(6.3)

 

(3.8)

     Other expense, net

(0.1)

 

(2.4)

Income (loss) from continuing operations before income taxes

$                               2.4

 

$                           (27.9)

Aleris Corporation
Operating and Segment Information
(unaudited)
(Dollars in millions, except per ton measures, metric tons in thousands)

         
         
         
 

For the three months ended

 
 

March 31, 2016

 

March 31, 2015

 

Metric tons of finished product shipped:

       

     North America

119.8

 

120.0

 

     Europe (1)

82.0

 

75.0

 

     Asia Pacific

4.9

 

5.1

 

     Intersegment shipments

(1.4)

 

(0.4)

 

Total metric tons of finished product shipped

205.3

 

199.7

 
         
         

Revenues:

       

     North America

$                           334.1

 

$                           409.8

 

     Europe

312.7

 

333.5

 

     Asia Pacific

21.3

 

21.5

 

     Intersegment revenues

(5.6)

 

(18.6)

 

Total revenues

$                           662.5

 

$                           746.2

 
         

Commercial margin:

       

     North America

$                           138.6

 

$                           154.9

 

     Europe

144.8

 

139.2

 

     Asia Pacific

10.1

 

7.7

 

Total commercial margin (2)

$                           293.4

 

$                           301.8

 
         

Commercial margin per metric ton:

       

     North America

$                       1,156.6

 

$                       1,291.0

 

     Europe

1,766.4

 

1,854.3

 

     Asia Pacific

2,066.8

 

*

 
         

Segment Adjusted EBITDA:

       

     North America

$                             20.7

 

$                             28.8

 

     Europe

32.6

 

39.1

 

     Asia Pacific

0.9

 

(1.9)

 

     Corporate

(9.7)

 

(11.0)

 

Total Adjusted EBITDA

$                             44.5

 

$                             55.0

 
         
         

Segment Adjusted EBITDA per metric ton:

       

     North America

$                           172.9

 

$                           239.9

 

     Europe

397.9

 

520.5

 

     Asia Pacific

180.9

 

 * 

 

     Aleris Corporation

216.8

 

273.4

 
         

     * Result is not meaningful.

       
 

(1) Finished product shipped excludes slab and billet sales from the Voerde and Koblenz cast houses.

(2) Amounts may not foot as they represent the calculated totals based on actual amounts and not the rounded amounts presented in this table.

Aleris Corporation
Consolidated Balance Sheet
(unaudited)
(in millions, except share and per share data)

         
         

ASSETS

 

March 31, 2016

 

December 31, 2015

Current Assets

       

Cash and cash equivalents

 

$                             61.9

 

$                             62.2

Accounts receivable (net of allowances of $8.1 and $7.7 at March 31, 2016 and December 31, 2015, respectively)

 

278.1

 

216.2

Inventories

 

485.5

 

480.3

Prepaid expenses and other current assets

 

34.1

 

28.7

     Total Current Assets

 

859.6

 

787.4

Property, plant and equipment, net

 

1,225.8

 

1,138.7

Intangible assets, net

 

38.4

 

38.9

Deferred income taxes

 

112.6

 

112.6

Other long-term assets (1)

 

81.9

 

82.9

     Total Assets (1)

 

$                       2,318.3

 

$                       2,160.5

         

LIABILITIES AND STOCKHOLDERS' EQUITY

       

Current Liabilities

       

Accounts payable

 

$                          269.4

 

$                          223.2

Accrued liabilities

 

210.2

 

233.8

Current portion of long-term debt

 

18.0

 

8.7

     Total Current Liabilities

 

497.6

 

465.7

Long-term debt (1)

 

1,211.9

 

1,109.6

Deferred income taxes

 

6.0

 

2.5

Accrued pension benefits

 

152.3

 

149.1

Accrued postretirement benefits

 

38.0

 

38.8

Other long-term liabilities

 

67.6

 

67.6

     Total Long-Term Liabilities (1)

 

1,475.8

 

1,367.6

Stockholders' Equity

       

Common stock; par value $.01; 45,000,000 shares authorized and 31,892,441 and 31,768,819 shares issued and outstanding at March 31, 2016 and December 31, 2015, respectively

 

0.3

 

0.3

Preferred stock; par value $.01; 1,000,000 shares authorized; none issued

 

 

Additional paid-in capital

 

423.0

 

421.9

Retained earnings

 

81.4

 

87.7

Accumulated other comprehensive loss

 

(159.8)

 

(182.7)

     Total Equity

 

344.9

 

327.2

     Total Liabilities and Equity

 

$                       2,318.3

 

$                       2,160.5

 

(1) The retrospective first quarter adoption of Accounting Standards Update 2015-03 "Interest - Imputation of Interest (Subtopic 835-30): Simplifying the Presentation of Debt Issuance Costs" decreased both "Other long-term assets" and "Long-term debt" by $2.3 million and $2.6 million at March 31, 2016 and December 31, 2015, respectively.

Aleris Corporation
Consolidated Statements of Cash Flows
(unaudited)
(in millions)

         
         
         
   

For the three months ended

   

March 31, 2016

 

March 31, 2015

Operating activities

       

 Net (loss) income

 

$                             (6.3)

 

$                           105.5

 Adjustments to reconcile net (loss) income to net cash provided (used) by operating activities:

       

     Depreciation and amortization

 

26.3

 

36.6

     Provision for deferred income taxes

 

3.3

 

78.7

     Stock-based compensation expense

 

1.7

 

2.7

     Unrealized (gains) losses on derivative financial instruments

 

(9.2)

 

17.4

     Currency exchange gains on debt

 

(0.4)

 

(11.3)

     Net gain on sale of discontinued operations

 

 

 

(205.3)

     Other

 

2.0

 

(8.1)

 Changes in operating assets and liabilities:

       

     Change in accounts receivable

 

(55.9)

 

(161.6)

     Change in inventories

 

5.1

 

19.7

     Change in other assets

 

4.3

 

(3.3)

     Change in accounts payable

 

46.1

 

19.4

     Change in accrued liabilities

 

(5.8)

 

(10.7)

Net cash provided (used) by operating activities

 

11.2

 

(120.3)

Investing activities

       

     Payments for property, plant and equipment

 

(122.0)

 

(65.2)

     Proceeds from the sale of businesses, net of cash transferred

 

 

518.0

     Other

 

(0.1)

 

(0.4)

Net cash (used) provided by investing activities

 

(122.1)

 

452.4

Financing activities

       

     Proceeds from revolving credit facilities

 

110.0

 

159.5

     Payments on revolving credit facilities

 

(0.2)

 

(377.6)

     Net (payments on) proceeds from  other long-term debt

 

(0.3)

 

0.9

     Debt issuance costs

 

(0.4)

 

     Other

 

(0.4)

 

(0.8)

Net cash provided (used) by financing activities

 

108.7

 

(218.0)

     Effect of exchange rate differences on cash and cash equivalents

 

1.9

 

(4.0)

Net (decrease) increase in cash and cash equivalents

 

(0.3)

 

110.1

     Cash and cash equivalents at beginning of period

 

62.2

 

36.0

Cash and cash equivalents at end of period

 

$                             61.9

 

$                           146.1

Aleris Corporation
Reconciliation of Adjusted EBITDA to
Net (Loss) Income Attributable to Aleris Corporation and 
Cash Flows Provided (Used) by Operating Activities
(unaudited)
(in millions)

           
           
   

For the three months ended

 
   

March 31, 2016

 

March 31, 2015

 

Adjusted EBITDA 

 

$                             44.5

 

$                             55.0

 

Unrealized gains (losses) on derivative financial instruments of continuing operations

 

9.2

 

(19.5)

 

Restructuring charges

 

(0.8)

 

(2.9)

 

Unallocated currency exchange gains on debt

 

0.1

 

9.8

 

Stock-based compensation expense

 

(1.7)

 

(2.7)

 

Start-up costs

 

(6.3)

 

(3.8)

 

Favorable metal price lag

 

3.8

 

5.6

 

Other

 

(2.0)

 

(6.3)

 

EBITDA

 

46.8

 

35.2

 

Interest expense, net

 

(18.1)

 

(26.6)

 

(Provision for) benefit from income taxes

 

(8.7)

 

2.3

 

Depreciation and amortization

 

(26.3)

 

(36.6)

 

Income from discontinued operations, net of tax

 

 

131.1

 

Net (loss) income attributable to Aleris Corporation

 

(6.3)

 

105.4

 

Net income from discontinued operations attributable to noncontrolling interest

 

 

0.1

 

Net (loss) income

 

(6.3)

 

105.5

 

Depreciation and amortization

 

26.3

 

36.6

 

Benefit from deferred income taxes

 

3.3

 

78.7

 

Stock-based compensation expense

 

1.7

 

2.7

 

Unrealized (gains) losses on derivative financial instruments

 

(9.2)

 

17.4

 

Currency exchange gains on debt

 

(0.4)

 

(11.3)

 

Net gain on sale of discontinued operations

 

 

(205.3)

 

Other

 

2.0

 

(8.1)

 

Change in operating assets and liabilities:

         

    Change in accounts receivable

 

(55.9)

 

(161.6)

 

    Change in inventories

 

5.1

 

19.7

 

    Change in other assets

 

4.3

 

(3.3)

 

    Change in accounts payable

 

46.1

 

19.4

 

    Change in accrued liabilities

 

(5.8)

 

(10.7)

 

Net cash provided (used) by operating activities

 

$                             11.2

 

$                        (120.3)

 

Aleris Corporation
Reconciliation of Segment Income to
Segment Adjusted EBITDA
(unaudited)
(in millions)

         
         
         
   

For the three months ended

   

March 31, 2016

 

March 31, 2015

North America

       

     Segment income

 

$                             24.2

 

$                             32.0

     Favorable metal price lag

 

(3.4)

 

(3.2)

     Segment Adjusted EBITDA (1)

 

$                             20.7

 

$                             28.8

         
         

Europe

       

     Segment income

 

$                             32.9

 

$                             41.4

     Favorable metal price lag

 

(0.3)

 

(2.4)

     Segment Adjusted EBITDA (1)

 

$                             32.6

 

$                             39.1

         
         

Asia Pacific

       

     Segment income

 

$                               0.9

 

$                             (1.9)

     Segment Adjusted EBITDA (2)

 

0.9

 

(1.9)

         
         
         

(1) Amounts may not foot as they represent the calculated totals based on actual amounts and not the rounded amounts presented in this table.

(2) There was no difference between segment income and segment Adjusted EBITDA for this segment.

Aleris Corporation
Reconciliation of Revenues to
Commercial Margin
(unaudited)
(in millions)

           
           
           
   

For the three months ended

 
   

March 31, 2016

 

March 31, 2015

 

North America

         

 Revenues

 

$                           334.1

 

$                           409.8

 

 Hedged cost of metal

 

(192.1)

 

(251.7)

 

 Favorable metal price lag

 

(3.4)

 

(3.2)

 

   Commercial margin

 

$                           138.6

 

$                           154.9

 
           

Europe

         

 Revenues

 

$                           312.7

 

$                           333.5

 

 Hedged cost of metal

 

(167.6)

 

(191.9)

 

 Favorable metal price lag

 

(0.3)

 

(2.4)

 

   Commercial margin

 

$                           144.8

 

$                           139.2

 
           

Asia Pacific

         

 Revenues

 

$                             21.3

 

$                             21.5

 

 Hedged cost of metal

 

(11.2)

 

(13.8)

 

   Commercial margin

 

$                             10.1

 

$                               7.7

 
           

Aleris Corp

         

 Revenues

 

$                           662.5

 

$                           746.2

 

 Hedged cost of metal

 

(365.3)

 

(438.8)

 

 Favorable metal price lag

 

(3.8)

 

(5.6)

 

   Commercial margin

 

$                           293.4

 

$                           301.8